MS-AC-06A

AC-400 Copper Rod Breakdown Machine In-Line Annealer
 [CCCS: MMI + PLC Control System]

1.] Machine Specifiction

1.1.) Type: 3 phases AC electric resistance type with double cooling sheaves. Line to be connected with rod break down machine 
1.2.) Line speed: To be synchronized with rod break down machine
.1800MPM Max. 
1.3.) Finished wire dia: mm.(option

1.4.) Transformer:  dry typ

1.5.) Power surce: AC 3 phase
s

2.] Machine composition:

2.1.) Inlet wire guide roller ...................1 se
2.2.) Annealing machine......................1 se

2.3.) Driven device...............................1 se

2.4.)KVA transformer....................1 se

2.5.) Steam generator..........................1 se

2.6.) Heat exchanger ...........................1 se

2.7.) Recovering tank ..........................1 se

2.8.) Electric control panel ...................1 se

2.9.) CCCS: MMI+PLC ........................1 se
t

3.] Detail specifications:

3.1.) Annealing machine
3.1.1.) Type: AC high current resistance heating typ

3.1.2.) Contact sheaves
:
a.) 450mm/OD dia. x 17mm/W width 5 sets total, 4 sets for annealing device and one for double cooling purpose. 
b.) Sheave shaft cooling: a rotating water cooling jacket to be provided on the
bearing housing of main annealing sheave shaf
3.1.3.) Annealing sheaves material: copper wheels with Ni-Cr ban

3.1.4.) Annealing speed: to be synchronized with the rod break down machine
.1800MPM Max.[1200MPM for 2mm copper wire]
3.1.5.) Dry up of annealed wire : Air wiper on the outlet position t
o be provided.
3.1.6.) Annealing chamber: made of Aluminum casting with wire passing grooves, a lot of ceramic rollers and Bakelite fillers fitting In the wire passing grooves
3.1.7.) Front door

a.) Type: Motorize up and down coiling door type

b.) Moving speed: 1000mm/min

c.) Safety control: provided
.

3.1.8.) Driven: 
a.) Driven by finish capstan shaft through flat belt from drawing machine to annealer. 
b.) All the annealer sheaves are driven by one flat belt.

 

3.2.) Transformer: 
3.2.1.) Type: dry type with nature cooling. 
3.2.2.) Capacity:  KVA 
3.2.3.) Input: , AC 3 phase. 
3.2.4.) Out put: , AC 3 phase. 
3.2.5.) Primary current: Max.Secondary current:  Max.

 

3.3.) Zero-hard wire annealing control: 
3.3.1.) Type: SCR + PLC auto voltage control by our soft wave. 
3.3.2.) Application: During wire speed increasing and decreasing,a special corresponding annealing current to get a stable wire elongation.
3.3.3.) Annealing current: synchronization control system, Annealing current variety follow up the desired programming soft wave, semi-zero hard wire can be got. ( un homogeneous wire length 10M app.)

 

3.4.) Anti-oxidation: 
3.4.1.) Type: Steam protecting type. 
3.4.2.) Steam generator:
a.) Type: Mini boiler electric heating with full automatic control type

b.) Max. pressure: 7Kg/c
㎡ 
c.) Vaporize capacity: 70Kg/Hr

d.) Pumping motor: 1/2HP AC motor
.

 

3.5.) Recovering tank & circulation pump: PAN-PIONEER Co., Ltd.
3.5.1.) 800Lt capacity, install under the annealing machin

3.5.2.) Circulating pump: 3HP pump for cooling medium circulation

3.5.3.) Piping: inlet 2", outlet 5" pipe
s

 

3.6.) Heat exchanger
3.6.1.) Type: multi stainless plate type

3.6.2.) Brand: Germany made. (Assembling in Taiwan

3.6.3.) Effective size: 20 sq meter
. 3.6.4.) Capacity: 300Lt/Min.

 

3.7.) Cooling tower: (optional accessories
3.7.1.) Application: For heat exchanger water coolin

3.7.2.) 30" Fan cooling with 1HP AC moto

3.7.3.) 300 Lt/min (temperature get down 5

3.7.4.) Water pump: 3H
P

3.8.) Electric control panel
3.8.1.) Self support stand typ
e
3.8.2.) Application
:
   a.) Transformer voltage adjus
t
   b.) Water circulation contro

   c.) Steam generator contro
l

4.] Excluding items:

4.1.) Cooling tower 4.2.) Water supply system 4.3.) Piping outside of machine

5.] Operation direction: Right hand (from left to right)

 

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